Formation of an information base for automated control of the well drilling process

Authors

  • N.V. Morkun Ivan Franko National University of Lviv, Lviv city
  • А.А. Azaryan Kryvyi Rih National University, Kryvyi Rih city
  • S.M. Hryshchenko State Tax University, Irpin city
  • S.A. Ruban Kryvyi Rih National University, Kryvyi Rih city
  • А.М. Gritsenko Kryvyi Rih National University, Kryvyi Rih city
  • А.А. Gaponenko Kryvyi Rih National University, Kryvyi Rih city

DOI:

https://doi.org/10.33216/1998-7927-2025-293-7-46-55

Keywords:

drilling, well, control, automation, characteristics, electromagnetic converter

Abstract

A method of information support for automated control of the process of drilling wells in iron-bearing rocks based on electromagnetic eddy current conversion of sensing signals is proposed. When modeling the dependence of the eddy current sensor parameters on the characteristics of the medium under study, we used its transformer model in the form of two coils with air cores located at a certain distance above each other. The transformer model of the eddy current sensor adequately reflects the processes that occur in it when the electrical conductivity and magnetic permeability of the sample under study change. The primary circuit of the transformer model represents the measuring coil of the sensor. The test medium forms the secondary circuit of the transformer model. The impedance of the measuring coil depends on the physical, chemical, and textural properties of the medium under test, as well as on the operating frequency of the sensor current source. The real part of the impedance is determined by the resistance of the circuit in which eddy currents flow. The sensor impedance and the spectral characteristic of the measured signal can be used to evaluate the characteristics of the medium under study. The experimental platform and combined electromagnetic transducer were used to test the approach. The combined probe is placed above the medium in which the ultrasonic signal and eddy current signal are simultaneously excited and received. Modeling of the parameters of the combined probe allowed us to determine and formalize the relationship between the parameters of the measuring coil of the probe and the characteristics of the medium under study. The analysis has shown that the use of eddy-current transformation parameters in combination with ultrasonic measurements improves the results of recognizing the main mineralogical and technological types of iron-bearing ores of the operated deposit. The obtained results make it possible to increase the efficiency of automated control of the well drilling process in the extraction of iron ores using information on the physical and mechanical characteristics and geological structure of the drilled rock.

References

1. Hai W., He Y., Li Y., Shan Y., Wang C., Xue Q. Multi-element drilling parameter optimization based on drillstring dynamics and ROP model. Geoenergy Science and Engineering. 2025. Vol. 244. P. 213460. https://doi.org/10.1016/j.geoen. 2024.213460.

2. Li M., Wang H., Liao Ml., Yang Y. Field Measurement and Retrieval Research of Multi-physics Micro-measurement Devices During the Drilling Process in Oil and Gas Wells. In: Zhou, K. (eds) Computational and Experimental Simulations in Engineering. ICCES 2024. Mechanisms and Machine Science. 2024. Vol. 168. Springer, Cham. https://doi.org/10.1007/978-3-031-68775-4_65.

3. Rodrigues N., Luis S. Rosado. Development of a miniaturized electrical conductivity gauge based on eddy currents testing. 2016. DOI:10.13140/RG.2.2.23860.17289.

4. Harms J., & Kern T. A. Theory and Modeling of Eddy Current Type Inductive Conductivity Sensors. Engineering Proceedings. 2021. Vol.6, No 1. P. 37. https://doi.org/10.3390/I3S2021Dresden-10103.

5. Zergoug M., Lebaili S., Boudjellal H., Benchaala A. Relation between mechanical microhardness and impedance variations in eddy current testing. NDT & E International. 2004. Vol. 37, P. 65–72. DOI:10.1016/j.ndteint.2003.09.002

6. García-Martín J., Gómez-Gil J., & Vázquez-Sánchez E. Non-Destructive Techniques Based on Eddy Current Testing. Sensors. 2011. Vol.11, No 3. P. 2525-2565. https://doi.org/10.3390/s110302525

7. Mercier D., Lesage J., Decoopman X., Chicot D. Eddy currents and hardness testing for evaluation of steel decarburizing. NDT & E International. 2006. Vol. 39. P. 652–660. https://doi.org/10.1016/j.ndteint.2006.04.005.

8. Pedersen L.B., Magnusson K.Å., Zhengsheng Y. Eddy current testing of thin layers using co-planar coils. Research in Nondestructive Evaluation. 2013. Vol.12. P.53–64. URL: https://link.springer.com/article/10.1007/s001640000005.

9. Song M., Li M., Xiao S., & Ren J. Research on the Influence of Geometric Structure Parameters of Eddy Current Testing Probe on Sensor Resolution. Sensors. 2023. Vol. 23. No. 14. P. 6610. https://doi.org/10.3390/s23146610.

10. Gruber G., Schweighofer B., Berger M., Leitner T., Kloesch G., & Wegleiter H. Eddy Current Position Measurement in Harsh Environments: A Temperature Compensation and Calibration Approach. Sensors. 2024. Vol. 24, No. 5. P. 1483. https://doi.org/10.3390/s24051483.

11. Wang H., Liu Y., Li W., Feng Z. Design of Ultrastable and High Resolution Eddy-Current Displacement Sensor System. Conference: IECON 2014-40th Annual Conference of IEEE Industrial Electronics Society, At: Dallas, TX, USA. DOI:10.1109/IECON.2014.7048828.

12. Wang S.-C., Xie B.-R., & Huang S.-M. Design and Analysis of Small Size Eddy Current Displacement Sensor. Sensors. 2022. Vol.22, No. 19. P. 7444. https://doi.org/10.3390/s22197444.

13. Song M., Li M., Xiao S., & Ren J. Research on the Influence of Geometric Structure Parameters of Eddy Current Testing Probe on Sensor Resolution. Sensors. 2023. Vol. 23, No. 14. P. 6610. https://doi.or g/10.3390/s23146610.

14. García-Martín J., Gómez-Gil J., Vázquez-Sánchez E. Non-Destructive Techniques Based on Eddy Current Testing. Sensors 2011. Vol. 11. P. 2525-2565. https://doi.org/10.3390/s110302525.

15. Placko D., Dufour I. Eddy current sensors for nondestructive inspection of graphite composite materials. In Proceedings of the IEEE Conference of the Industry Applications Society (IAS'92), Houston, TX, USA, October 1992. P. 1676-1682.

16. Xu P., Huang S., Zhao W. Differential eddy current testing sensor composed of double gradient winding coils for crack detection. In Proceedings of the IEEE Sensors Applications Symposium (SAS 2010), Limerick, Ireland, February 2010. P. 59-63.

17. Lakhdari Ala Eddine, Cheriet A., Nacereddine El-Ghoul I. Skin effect based technique in eddy current non-destructive testing for thickness measurement of conductive material. IET Circuits, Devices & Systems. 2019. Vol.13, No. I.2, P. 255-259. https://doi.org/10.1049/iet-smt.2018.5322

18. Libby H.L. Introduction to electromagnetic nondestructive test methods. Wiley-Interscience, New York, USA, 1971.

19. Krahenbuhl L., Muller D. Thin layers in electrical engineering-example of shell models in analysing eddy-currents by boundary and finite element methods. IEEE Transactions on Magnetics, 1993. Vol. 29, No. 2. P.1450–1455. URL: https://hal.science/hal-00082820v1/document.

20. Xue Z., Fan M., Cao B. and Wen D. A fast numerical method for the analytical model of pulsed eddy current for pipelines. Insight - Non-Destructive Testing and Condition Monitoring. 2020. Vol. 62, No 1. P. 27-33(7). DOI: 10.1784/insi.2020.62.1.27.

21. Simscape. Model and simulate multidomain physical systems. https://www.mathworks.com/ products/simscape.html.

22. Thompson S. Simscape model for Eddy Currents in a Cylindrical Core. [Data set]. Scholarsphere. 2024. https://doi.org/10.26207/3h14-4190.

23. Thompson S. MathWorks files for inductor with eddy currents in core.

https://de.mathworks.com/matlabcentral/fileexchange/80218-mathworks-files-for-inductor-with-eddy-currents-in-core.

24. Morkun V., Morkun N., Gaponenko A., & Bobrov Ye. Methods of ultrasonic wave generation in the practice of non-destructive measurements. Journal of Kryvyi Rih National University. 2023. Vol. 21, No. 1.P. 54-62. https://doi.org/10.31721/2306-5451-2023-1-56-54-62.

25. Morkun V., Morkun N., Hryshchenko S., Gaponenko I., Gaponenko A., & Bobrov Ye. Modelling of an electromagnetic acoustic transducer. Mining Journal of Kryvyi Rih National University. 2023. Vol.57, No. 1.P. 88-95.

26. Morkun V., Morkun N., Fischerauer G., Tron V., Haponenko A., & Bobrov Y. Identification of mineralogical ore varieties using ultrasonic measurement results. Mining of Mineral Deposits. 2024., Vol. 18, No 1.P. 1-8. https://doi.org/10.33271/mining18.03.001.

Published

2025-09-17